AiKuari IoT

Asphalt Plant

Fuel per tonne, mix temperature and baghouse health.

Asphalt batch mix plant loading a truck with hot mix

Fuel per Tonne

Burner fuel per tonne, hour by hour.

Mix in the Window

Mix temperature checked against the specification window.

Baghouse Health

Filter pressure drop tracked before it becomes an emission.

Thermal View.

Whole Chain
Asphalt plant mixer tower, visible view
Asphalt plant mixer tower, thermal view
S1 : 158.4°C S2 : 146°C S3 : 176°C S4 : 118°C

Mixer Tower

Mix discharge must sit between 145 °C and 163 °C.

  • S1 Mix Discharge
  • S2 Tower Casing
  • S3 Tower Top Outlet
  • S4 Dryer Drum Shell

In the Platform.

AiKuari IoT Node page for Bearing Vibration on the Primary Crusher with latest value, 24 hour trend chart, device and register details and a Pause Alerts button
Node Detail Every reading point is a Node: latest value, a 24 hour trend, the device and register it comes from, and Pause Alerts for maintenance.

The Devices.

Other Stages.

Runs on AiKuari IoT.

Alarms, work orders and reports from the same readings.

Questions About Asphalt Plant.

What does VYROX monitor for asphalt plant?

Fuel per tonne, mix temperature and baghouse health. Fuel per Tonne: Burner fuel per tonne, hour by hour. Mix in the Window: Mix temperature checked against the specification window. Baghouse Health: Filter pressure drop tracked before it becomes an emission.

Which devices are used for asphalt plant?

Probe Temperature Sensor (VX-TP200), Clamp Energy Meter (VX-CT100), Aggregate Moisture Probe (VX-MP100), Radar Level Sensor (VX-RL410), Thermal Camera (VX-TC200), all connected to AiKuari IoT through a site gateway.

How do alarms and reports work for asphalt plant?

Automation Rules raise alarms by SMS, WhatsApp, email, push or popup, can switch relays, and A4 PDF and CSV reports go to managers on a schedule, all from the same live readings.