AiKuari IoT

Crushing and Screening

Tonnes per hour and power per tonne on every line.

Jaw and cone crusher station at a limestone quarry

Throughput, Live

Belt scales show tonnes per hour on each line.

Power per Tonne

Clamp meters turn kWh into kWh per tonne.

Every Stop Explained

Stops classified by reason, so the biggest losses show first.

Thermal View.

Whole Chain
Crusher station, visible view
Crusher station, thermal view
S1 : 71.8°C S2 : 64.2°C S3 : 41.2°C

Crusher

Bearing temperature warns at 75 °C and alarms at 85 °C.

  • S1 Crusher Drive Bearing
  • S2 Crushed Stone Falling
  • S3 Crusher Body

In the Platform.

AiKuari IoT dashboard Crushing and Dispatch with throughput, crusher vibration, tonnes dispatched and boundary PM10 widgets, trend charts, open alerts and a table
Dashboards Build your own dashboards from value, gauge, trend, alert and table widgets, here throughput, crusher vibration, tonnes dispatched and boundary PM10.

The Devices.

Other Stages.

Runs on AiKuari IoT.

Alarms, work orders and reports from the same readings.

Questions About Crushing and Screening.

What does VYROX monitor for crushing and screening?

Tonnes per hour and power per tonne on every line. Throughput, Live: Belt scales show tonnes per hour on each line. Power per Tonne: Clamp meters turn kWh into kWh per tonne. Every Stop Explained: Stops classified by reason, so the biggest losses show first.

Which devices are used for crushing and screening?

Vibration Sensor (VX-VB100), Clamp Energy Meter (VX-CT100), Three-Phase Energy Meter (VX-CT300), Belt Scale (VX-BS100), Modbus Converter (VX-MB100), all connected to AiKuari IoT through a site gateway.

How do alarms and reports work for crushing and screening?

Automation Rules raise alarms by SMS, WhatsApp, email, push or popup, can switch relays, and A4 PDF and CSV reports go to managers on a schedule, all from the same live readings.